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  • Optimization Products

    Optimization Products


    Upgrade your compressor with the latest technology and components to improve your performance, energy consumption and reliability- with just an addition of our range of optimization products


    Optimized performance

    Upgrading your equipment to the newest standards may not only restore your compressors’ original performance, it may actually enhance it

    Enhanced reliability

    Years of operation in demanding conditions can take its toll on performance. A motor, element or converter exchange will make your old compressor perform like a new one

    Save energy

    Your compressor will be equipped with the latest available options, allowing you to make substantial energy savings


    Reciprocating Compressor block replacement

    Replacement of block will improve the performance of machine like a new compressor. This will increase efficiency in a cost effective manner.

    1. 100% Oil free air
    2. Balanced Opposed Design- suited right for your existing compressor
    3. Less vibration and pulsation- maintaining the optimum db level
    4. Designed as per API 618
    5. Long service interval, 6000 hour/year without service intervention
    6. Highest volumetric efficiency

     

    Water cooled to air cooled conversion

    Clean water should be provided for cooling. If the cooling water has high percentage of lime sulphur, silt, mud or other impurities will get deposited in the cylinder jackets, heads, intercooler and aftercooler tubes and shell The scale deposits unless removed will obstruct the flow of water, lower the rate of heat transfer and may result in damage to machine or reduce the life of machine. To overcome these problems, convert to Air cooled.

    1.Higher overall reliability

    2.Space saver- No separate space required for cooling tower and water pump

    3.Energy efficient

     

    VFD Upgradation

    Standardization for Reliability and Efficiency 

    Why should you consider a VFD kit on to your machine?

    •  Constant outlet pressure
    •  Low starting current 
    • A high and stable power factor 
    • Remote mounting 
    • Minimum maintenance 
    • High efficiency

    Proven reliability throughout the world, incorporating the experience and competence of two earlier generations.

    Electronic Variable Speed AC Drive -known for its advanced technology and quality.

    Industry standardized VFD kit ensures fast and efficient service support on a global scale.

     

     

    Energy recovery

    Re-use up to 80% of your compressor’s thermal energy.

    Energy Box   

    Air compressors are big consumers of energy. In fact, over the lifetime of a compressor, energy consumption typically represents 80% of its total cost of ownership. That’s why recovering the compressor’s energy means saving money. 

    The way to achieve this is by harnessing the compression heat. Even the most efficient compressor transforms up to 94% of the electric energy into heat. A large part of this heat is released into the atmosphere via the compressor’s cooling system.
    With the Energy Box, you can recover up to 80% of this valuable thermal energy.

    Discover some of the energy saving applications of the Energy Box in different industries

    • General: heating systems, showers, hot water feed
    • Diaries: process boiler feed, pasteurization, drying & scalding process, sterilization
    • Process: synthesis of gas, steam cracking, stripping, boiler feed
    • Pharmaceuticals: temperature maintenance, drying process, sterilization, steam barriers
    • Textile: dying, finishing
    • And many others

    Using an Energy Box in your circuit helps you in

    Save money

    Energy consumption is the biggest cost of air compression. That’s why recovering the compressor’s energy means saving money too

    Reduce CO2 emissions

    Saving energy also means reducing CO2 emissions. This is not just beneficial for future generations; it may help you achieve environmental targets and comply with legislation or certification.

    Lower investment costs

    The Energy Box delivers heat for hot water applications or industrial processes, reducing your overall investment costs

     

    How does energy recovery work in a compressor network?

     

     

    Central Controllers - eControl6

     

    Synchronize the operation of your compressor room's multiple installations with our smart eControl6

     

    eControl6

    Get your compressed air equipment in sync

    Did you know, A 1 bar pressure reduction leads to 7% ENERGY SAVING AND 15% LESS LEAKAGE

    Depending on the installation, control requirements and the number of compressors that need to be managed centrally, CP now offers LEADAIR with a range of master controls tailored to your needs. To best answer instant demand, optimizing the operation of multiple compressors with different flows and technologies is a requirement.LEADAIR continuously measures network pressure and uses the best suited equipment to cover the required demand, taking into account technical parameters and possible savings.

    When is it time to install eControl6?

    Energy cost savings

    Lowers energy consumption by reducing long periods of unloaded operation. ECOntrol will control up to 6 compressors

    User-Designed Operation

    Control the entire network from a single point with Clear graphic display Online monitoring and control available

    Complete Control of compressor room

    Visual overview of compressor room along with Equalization of running hours, spread over different compressors with similar priorities

    Intelligent solution

    Production fluctuations and the use of different pressure profiles demand for an intelligent solution which manages all centrally

     

    Savings through Harmony and Control

    The ECOntrol6 gives you a well-managed compressed air system that decreases downtime and maintenance, while increasing production and most importantly, lowering your energy costs. Chicago Pneumatic Multilogic Controllers give you a single point of control, which allows you to more efficiently monitor and regulate multiple compressors (branded and non-branded) simultaneously. Troubleshooting becomes much easier as the system will recognize problems immediately; identifying which compressor is malfunctioning and even identifying the nature of the problem. But the most important benefit you’ll gain is better overall network performance that helps you minimize energy costs.

    What's in it for you after installing eControl6?

    Reduce significant total energy usage

    Unload operation can represent up to 30% of the total energy usage. By controlling efficiently compressors’ priority and network pressure, energy waste can be avoided.

    Reduce system pressure band

    eControl6 will control all compressors within one small pressure band regardless of the air demand. This will result in significant energy saving, by programming the pressure in function of the days and hours, the right pressure can be assigned

    Equal Running Time

    Designed for installations where compressors’ capacities are identical, eControl6 offers an equal number of load hours on each compressor, while respecting priority classes

    Timer Rotation

    Using a classic and simple method, the system operates rotation of compressors based on their priority class and at regular intervals